Instrumentation & Controls
Fieldeng calculators for Instrumentation & Controls. Signal color matches the app.
Instrumentation & Controls
49 tools list this domain in the app. A tool can appear in more than one domain. The page lives under the first domain on that tool.
0–10 V to Engineering Units
Linear voltage signal to temperature. Over-range is not clamped.
0–10 V to Percent Span
Where a voltage signal sits in its configured span. Defaults to 0–10 V. Not clamped.
250 Ω Loop Resistor
Voltage across a 250 Ω HART / PLC current-loop resistor.
4–20 mA Loop Burden
Voltage drop across series loop devices and remaining supply voltage.
4–20 mA PLC Raw Scaling
Raw PLC counts that represent 4–20 mA, then the configured engineering pressure.
4–20 mA to Engineering Units
Linear transmitter current to process value. Engineering fields are pressure; use generic linear scaling for other quantities.
4–20 mA to Percent Span
Where a live-zero current sits in its configured span. Over/under-range is not clamped.
ADC Counts to Voltage
Unipolar ADC: V = counts × Vref / (2^N − 1). Endpoints are 0 and full-scale.
Analog Loop Health
Loop voltage drop, remaining headroom, and how the installed resistance compares with Rmax at 20 mA (INST-10).
Analog Scaling Error
Actual minus expected, as current, percent of span, and percent of reading.
Analog Signal Resolution
Engineering units per ADC count and per milliamp of a 16 mA live span.
Cable Voltage Drop
Voltage drop from cable current and resistance.
DC Circuit Voltage Drop
Two-wire DC voltage drop from one-way length and conductor resistance per unit length.
Differential Pressure to Flow
Normalized square-root flow: Q = Qmax √(ΔP / ΔPmax). Not an orifice sizing tool (see FLUID-23).
Engineering Units to 4–20 mA
Expected transmitter current for a known process pressure.
Flow from Differential Pressure
Estimate flow from ΔP across an orifice, a known K, or a valve Cv. Pick the model explicitly.
Hydrostatic Pressure
Gauge pressure from a liquid column. Height may be signed.
Instrument Zero / Span Error
Zero shift at LRV and span/gain error between measured and reference endpoints.
Level Transmitter Scaling
Linear 4–20 mA level. Optional tank height gives fill fraction and remaining headroom. Not a tank-volume geometry tool.
Linear Sensor Scaling
Generic linear scale: any signal range onto any engineering range. Both sides are dimensionless so the same tool covers mA, V, and counts.
Load Current / Power
Convert between voltage, current, and power for a DC, PoE, or unity-PF load.
Loop Current Diagnostic
Where a measured loop current sits relative to live zero/full scale, with NAMUR-style band context — not a device verdict.
Maximum Loop Resistance
Maximum series resistance a 4–20 mA loop can tolerate at full-scale current.
Ohm's Law & DC Power
Solve for voltage, current, resistance, or power from any two of the four.
Orifice Flow
Incompressible flow through an orifice from differential pressure. Not a metering-standard calculation.
PID Error
Controller error e = SP − PV (reverse) or PV − SP (direct). Dimensionless engineering units.
PID Output (one step)
One discrete PID step. Not a running controller. Simple anti-windup holds the integral when the output saturates.
PID Response Metrics
Overshoot, undershoot, last-sample steady-state error, and peak |PV − SP| from observed samples. Not rise/settling time without a time base.
PID Tuning Conversion
Kp ↔ proportional band (PB = 1/Kp as a fraction), Ti ↔ integral rate, Td ↔ derivative rate. Vendor conventions differ.
PLC Analog Input Scaling
PLC raw analog input to pressure. Default raw range 0–32767.
PLC Analog Output Scaling
Raw PLC output count for a desired engineering value. Integer rounding matches INST-13.
Pressure ↔ Head
Convert a pressure difference to fluid head, or head to pressure.
RTD Lead-Wire Error
How much extra series lead resistance shifts the indicated IEC 60751 temperature.
RTD Resistance to Temperature
IEC 60751 Callendar–Van Dusen platinum RTD. Default R0 = 100 Ω (Pt100).
RTD Temperature to Resistance
Inverse of INST-22. IEC 60751 platinum characteristic.
Sensor Accuracy Error Budget
Combine independent error terms by RSS or worst-case absolute sum. RSS is not always the right spec method.
Sensor Calibration Error
Indication minus reference across two or three points: max absolute, average, percent span, percent reading.
Sensor Quantization
Theoretical LSB in engineering units for an N-bit unipolar converter over a pressure range.
Series Resistance
Sum two or more resistances in series.
Shunt Current
Current from measured shunt voltage and known shunt resistance.
Shunt Resistance
Shunt resistance from measured voltage and current.
Shunt Value
Shunt measurement from millivolt drop and current. Same Ohm’s-law math as Rectifier Circuit Resistance, labeled for shunt work.
Shunt Voltage
Voltage drop across a shunt from current and resistance. Display in mV or V.
Square-Root Extractor
Output = √(input fraction). Use this to see whether square-root is applied in the transmitter or the PLC.
Thermocouple Temperature
NIST ITS-90 inverse polynomials with cold-junction compensation. Types K, J, T, E, N, R, S.
Transmitter Span
Pressure transmitter span, midpoint, and engineering units per milliamp of a 16 mA live span.
Two-Point Sensor Calibration
Linear correction Corrected = a × Measured + b from two calibration points.
Voltage Drop
Calculate voltage drop or IR drop from current and resistance.
Voltage to ADC Counts
Nearest integer count using round-half-away-from-negative-infinity (ECMA Math.round).